Description

Department: TDC

Reports To: Senior Controls Engineer

Remote Status: On-Site

Classification: Exempt

Salary Range: $60,000-$110,000

At Bullen, we design and build industry-leading ultrasonic manufacturing systems and we’re looking for a Controls Engineer who is excited to innovate, problem-solve, and help advance our processes. This is a hands-on engineering role where your work directly improves quality, efficiency, and the performance of our production operations.
If you thrive in a collaborative environment, enjoy developing smart controls solutions, and want to make a real difference on the shop floor, we’d love to have you on our team.
 

What You’ll Do

As a Controls Engineer, you will support the development, standardization, and implementation of controls technologies across our custom manufacturing environment. In this role, you will:

• Recommend, develop, and implement new controls technologies for our ultrasonic systems and production processes
• Improve and standardize existing controls platforms, including PLC programming, HMI design, data collection, equipment monitoring, and documentation
• Create and deliver training for PLCs, HMIs, and process equipment to Controls, Maintenance, and Production teams
• Support internal and customer project launches—from new part introductions to new equipment commissioning
• Collaborate with vendors on system integration, upgrades, new equipment, and hardware/ software modifications
• Stay current on industry trends, emerging technology, and best practices in controls engineering
• Provide daily production floor support for troubleshooting, optimization, and system improvements
• Analyze collected data to drive measurable improvements in quality, efficiency, and uptime
• Help maintain a safe, well-organized working environment by following machine-build and maintenance safety practices

What You Bring

We’re looking for a Controls Engineer who not only brings strong technical capability, but who also embodies our core values of excellence, humility, integrity, and teamwork. The ideal candidate will demonstrate a willingness to learn, collaborate across functions, and uphold high standards in all aspects of their work.

Success Indicators

• You’ll know you’re succeeding when you see:
• On-time achievement of assigned goals and project deliverables
• Positive feedback from shop floor teams, engineering partners, and leadership
• Improvements in efficiency, yield, downtime reduction, and scrap performance
• Strong, collaborative working relationships across departments
• Professionalism and consistent alignment with our quality standards and values

If you’re excited about building cutting-edge controls systems, supporting meaningful projects, and working with a team that values both technical excellence and character we invite you to apply.

Requirements

Required Qualifications

• Bachelor’s degree in Controls, Electrical Engineering, or equivalent experience
• PLC programming experience (Allen-Bradley strongly preferred)
• Basic knowledge of industrial safety systems including guarding, light curtains, area scanners, and safety relays
• Proficiency with common engineering or controls software (Studio 5000, FactoryTalk View Studio, SolidWorks Electrical preferred)
• Ability to read and interpret engineering drawings, schematics, and equipment programs
• Experience creating and integrating custom control systems
• Strong analytical and problem-solving skills; able to apply scientific and logical thinking to complex issues
• Proficiency in common computer applications (Word, Excel, email, manufacturing or database software)

Preferred Qualifications

• 5+ years of related controls engineering experience
• Experience with controls in a custom manufacturing environment
• Ability to manage multiple capital or engineering projects simultaneously
• Experience collaborating and communicating effectively across teams with different backgrounds, skill sets, and levels of technical knowledge

Work Environment

This role involves on-the-floor engineering support in a manufacturing environment. You may occasionally work near moving mechanical parts, electrical systems, fumes, or airborne particles. Noise levels are generally moderate. Reasonable accommodations are available.

Physical Requirements

• Frequent standing, walking, sitting, and use of hands
• Occasional climbing, balancing, kneeling, or crawling
• Ability to lift 10 lbs frequently and up to 50 lbs occasionally
• Vision requirements include close, distance, peripheral, depth perception, and the ability to adjust focus